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工艺与设备
                                                                                             PROCESS AND EQUIPMENTS



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                     Research on the optimization of PTFE-based composite material
                                           coating process based on DOE


                                                        Du Zhongsi, Li Pan

                  (The 46th Research Institute of China Electronics Technology Group Corporation, Tianjin 300220, China)
                    Abstract: Polytetrafluoroethylene (PTFE)-based composite materials have found widespread application
                in coating applications due to their exceptional chemical resistance, low friction coefficient, and excellent
                thermal stability. However, optimizing coating process parameters is critical for enhancing coating thickness
                uniformity, tensile strength, and elastic modulus. This study employed a design of experiments (DOE)
                methodology to systematically investigate the effects of coating speed, curing temperature, and PTFE
                content on coating performance. By establishing a mathematical model, the optimal combination of process
                parameters was determined. Experimental results demonstrated that the optimized process parameters
                significantly improved coating thickness uniformity and mechanical properties. After optimization, the coating
                thickness uniformity (range) reached 0.050 mm ± 0.003 mm, tensile strength exceeded 9.0 MPa, and elastic
                modulus exceeded 2800 MPa, providing a theoretical basis for the industrial application of PTFE-based
                composite materials.
                    Key words: PTFE; composite materials; coating process; experimental design (DOE); tensile strength;
                elastic modulus

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                2025     第   51 卷                                                                      ·37·
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